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  600K Horizontal Proof Test Machine/ Test Bed
   
 

600K Horizontal Proof Test Machine/ Test Bed600,000 LB. 272,155 Kg 40' Base Section

  • Existing warehouse slabs are sufficient foundation, if no major cracks are present, thus no additional cost to the customer.
  • Calibration by Roberts Calibration Inc., Accredited by A2LA, meets ASTM E-4 and ISO 7500-1 in accordance with ISO 17025.
  • Calibration costs are not included outside United States and Canada.
  • For overseas shipments, machine may be built in 38 foot sections, for shipment in a 40 foot container.
  • Also see our wire rope grips

Standard Model Specifications

  • Power Unit, 15 HP, 220/440V, 26/13a, 60HZ
  • Frame 40 feet (12.19m) with hydraulically operated covers
  • Maximum pull pin to pin (approx.) 28' (8.53 m)
  • Outside width 58" (1.75m)?
  • Height for floor, centerline, 14.5"
  • Rail height (step over) 18.5"
  • Hydraulic Cylinder Stroke 48" (1.22 m)
  • Cylinder speed (approx.) 24"/ min (.6096 m) Adjustable
  • Manual Load Lock for repeat testing
  • Load Limit Control semi-automatic
  • Load Cell 5 to 1 Design Factor
  • Roberts Proof Test Certificate software (Test 35) with A2D Converter.
  • Serial cable
  • Calibration
    • 6,000 to 60,000 lbs 2,722 Kg to 27,216 Kg
    • 60,000 to 600,000 lbs 27,216 Kg to 272,155 Kg

Features

  • Tension is supplied by a hydraulic cylinder. For easier and faster hook up, the cylinder is in the pulling mode.
  • The moveable carriage allows for testing of different sling lengths. The carriage is pinned into position thru holes on the side rails.
  • The hydraulic cylinder is built to our specifications for this application. It is an expensive, top-of-the-line, high pressure cylinder, and must be compatible with the load cell.
  • Speed adjustment for the cylinder is another feature. It is a very simple item, but by incorporating it into the power unit, we are able to make the cylinder retract at the speed desired.
  • The foundation of this system is the hydraulic power unit. Being able to control the hydraulics at small increments with a constant, steady flow of hydraulic fluid to the cylinder allows us to calibrate to ASTM E-4, +/- 1%, traceable to the United States National Institute of Standards and Technology. Pulsations or fluctuations of pressure will be transferred into the load cell and give erroneous readings on test data. The power unit is connected to the test machine by hydraulic hoses. 
  • For repeat testing, a manual loadlock is furnished at no charge. For testing several items, the operator sets this on the first test piece. The machine will automatically return to this pressure load each time a new piece is placed into the machine.
  • A remote control pendant is furnished at no charge. This allows for safer, faster, and easier hook-ups.
  • Hydraulically operater covers.
  • The load measuring system electronic load cell is the heart of the system. The load cell allows very accurate recording of the load attained during a test. The electronic strain gauge load cell is an independent measuring system not tied into the hydraulic system. This load cell system, with two ranges, may be calibrated from 1% to 100% of the maximum capacity of the load cell. The load cell will calibrate to ASTM E-4, +/- 1%, traceable to the  National Institute of Standards and Technology (NIST).
  • The separate peak/hold system is an excellent feature. It automatically resets. The peak/hold recall must be manually reset after each use. At times, the peak of the last test could possibly be lost if the peak/recall were not reset before each test. With an automatic system, you never lose the peak of the last test because it automatically resets.
  • The Load Limit Control feature makes it possible to control the force being applied and the amount of time the test will perform at that level of force. The Load Limit Control will also let the operator set the limits of fluctuation of force, so a test will not be run below a specified force, nor above a specified force.

Value

Our proof testing machinery is the best value in the industry. We offer more features as standard items than our competitors. Our test machines are stronger due to the amount of steel content and design. They calibrate easier and stay in calibration longer. The differences between Roberts Testing Equipment, Inc. test beds and the competition are as follows:

  • Roberts Testing Equipment, Inc.
    • Safety: Fully enclosed
    • Load measuring system is an independent electronic load cell with digital readout (see pressure transducer vs. load cell information sheet.)
    • Very accurate low range. Will calibrate to ASTM E-4
    • Standard guarantee: Accuracy of  1% of reading on digital indicator from 1% to 100% of maximum of machine.
    • Independent system is accurate on break tests.

  • Competition
    • Unsafe: Not fully enclosed. Bottom open.
    • Load measuring system is a pressure transducer, dependent on the hydraulic pressure, with digital readout
    • Not accurate at low range. Will not calibrate to ASTM E-4.
    • They guarantee from 10% to 100%. Lower 10% of maximum range is not accurate.
    • Hydraulic pressure transducer is not accurate on break tests

Safety

We also have a standard safety feature which is a fully enclosed frame including sides, ends, and top. Other manufacturers do not offer this. With their machines, if an item breaks, the small pieces will come out from under the sides and out the end of the test machine. This is why it is important to have the machine totally enclosed.

Options

  • Computer with Mircosoft XP software ( desk top or lap top) and printer. Test 35 is included on all machines
  • Length measuring system and meter. Length measuring system and meter to measure stretch of sample. This includes a displacement transducer, necessary mounting, and electronic logic to sum total displacement. The separate meter will give a digital display of the displacement

Installation Requirements

Items furnished by Roberts Testing Equipment:

  • Design and specifications for the testing machine.
  • All hydraulic power units, cylinders, load measuring equipment (i.e., digital readout, load cells, etc.), test machine frame components. Frame will be sandblasted, primed, and painted.
  • Advise on installation.
  • All training for proper use of test equipment.
  • Operation manuals and maintenance manuals.

Items to be furnished by the customer:

  • Labor for installation.
  • Reinforced concrete slab, 15' feet (4.57 meters) wide, 6"(15.24 cm) thick with no major cracks or faults. Existing warehouse slabs are sufficient.
  • All foundation work, including anchoring points, and anchoring systems (if required).
  • All lifting equipment, cranes and/or lifts of sufficient size for safe unloading and installation including operators.
  • All electrical connections and electrician to hook up motor and controls.
  • Extra hydraulic oil equal to  AW 46.
  • Touch up paint, if desired, after installation. Sherwin-Williams 5202-14230 or spray 140-0621.

Contact us for more information...

 

 

   

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AJT Equipment (USA) Inc (Roberts Testing) . P.O. Box 2272 Savannah, GA 31498
Tel: (912) 964-9465   |   Fax: (912) 964-9420   |   email: query@RobertsTesting.com  |   admin@robertstesting.com
Part of the AJT Equipment Ltd Group of Companies: www.ajt-testing.com   |   www.robertstesting.com Site Design: Charles Design
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